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Heater Motor Upgrade

sykanr0ng

Bronco Guru
Joined
Aug 11, 2014
Messages
5,363
Some have used the newer bigger motor with the stock blower cage, so that is an option.
 

mudders

New Member
Joined
Jan 31, 2012
Messages
24
d3ba465c1b2b5d4256484b78d744c0ee.jpg

I did the upgrade it requires a little trimming but we'll worth it! It's a carquest part # that I used.
 

Eoth

Bronco Guru
Joined
Mar 10, 2004
Messages
1,678
I just got done with mine. It was blowing "ok" but not much heat. I pulled the core out and found that it was clogged both internally and externally. I cleaned everything and it works great.
 

work765

Full Member
Joined
Aug 27, 2015
Messages
279
Thanks Paul. I thought I remembered reading some posts further back on this thread that said: guys were using the existing squirrel cage with the new f150 or Chevy motor. And I don't recall exactly, I will have to go back and read. Also that you don't have to cut up your box to put one in.
Regarding a cooling system flush. I haven't done one since I've had the truck, but it does have an aluminum radiator from previous owner. Not sure if the install of that would constitute a flush?

Regarding putting a new heater core on. I was all for the idea after reading lots of threads here but then ran it by my mechanic for a a second opinion. And he said what's the point if it's not leaking. I.e. As if that's the only thing that could be wrong with the core.

As far as how it is now. If on high it pumps out some warm air. But it's just kind down by the feet. You can't really even feel a real draft per say. And the air is not hot. It's just warm air kind swirling down under the dash. It's enough for a tad bit of heat in the "cold" SoCal mornings. ;) but I've been thinking about heading to the snow. And I know I would be a Popsicle in there for sure.
 
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work765

Full Member
Joined
Aug 27, 2015
Messages
279
I just got done with mine. It was blowing "ok" but not much heat. I pulled the core out and found that it was clogged both internally and externally. I cleaned everything and it works great.


Externally= cleaned away the leafs and debri?
Internally= do you mean a flush or internal in the heater box?
 

msommer001

Full Member
Joined
Jan 15, 2009
Messages
374
Wow! This is a long thread. I am trying to take it all in but seem to be running in circles. I would like to update my heater blower with the least amount of modifications/trimming possible, what is my best option?

From what I read, it seem like I can replace the motor only and get a much better system without have to replace the cage as well. If replace the motor only, what motor is the best fit or closest replacement? I read that some motors are too long and might need a spacer.
If I replace both motor and cage, which combination requires the least amount of modifications/trimmings.

Sorry, but I need it simple.
 

bronconut73

Bronco Guru
Joined
Aug 7, 2012
Messages
9,916
Wow! This is a long thread. I am trying to take it all in but seem to be running in circles. I would like to update my heater blower with the least amount of modifications/trimming possible, what is my best option?

From what I read, it seem like I can replace the motor only and get a much better system without have to replace the cage as well. If replace the motor only, what motor is the best fit or closest replacement? I read that some motors are too long and might need a spacer.
If I replace both motor and cage, which combination requires the least amount of modifications/trimmings.

Sorry, but I need it simple.



Check out Paul (Dirtdonk) link.
WH sells the stock set up and the upgrade.
 

ECEB

Full Member
Joined
Oct 7, 2014
Messages
340
I have very little experience working on cars and I was able to rebuild the heater box with the Chevy motor and squirrel cage upgrade. A few vendors sell the reseal kit. It also might make sense to change out the heater core.

I also changed out the metal valve that usually rots out (mine was done).
 

1strodeo

Squirrel Watcher
Joined
Sep 15, 2016
Messages
3,596
Loc.
Wisconsin
Ordered a motor & cage today, hope to be able to do the swap without removing the box. I replaced the heater core not a month ago but didn't know about this upgrade.
 

1strodeo

Squirrel Watcher
Joined
Sep 15, 2016
Messages
3,596
Loc.
Wisconsin
Got it installed last night, blows great, smelled kinda funky the first 10 mins or so blowing who knows what out of it. The High setting is louder than it was before but when you're freezing, who cares? I only had to dremel about 1/4" all the way around the box opening to fit the larger wheel.

...and like many other things on Broncos, the ground to the dash is only temporary ;D
 

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Capertrj

Jr. Member
Joined
Dec 14, 2014
Messages
115
Haven't had heat since I got my 76. Now that I have my daily driver back I'm going to tackle this. My heater control valve was frozen but some wd40 loosened her up. All controls work. I have a spare radiator that was cleaned and recored as well. Currently the motor doesn't get above 170. It was previously in Hawaii and Texas so I'm thinking the PO put a lower temp in with the hot weather. I tried covering half the radiator with some cardboard and temp rose a little but not enough. Plan is to change the thermostat, radiator, heater core, bigger motor and cage. Anything else I should do while I'm doing all of this? Any tips? Thanks!
 

DirtDonk

Contributor
Bronco Guru
Joined
Nov 3, 2003
Messages
47,649
Make sure that you have good air flow through the heater core.
Definitely get the hotter thermostat. My heater was pretty weak at 170 too. Maybe even go up a notch if you have, or are planning EFI. Stock for earlier models was 180, but not sure if that held true for the '76 too, or if they were already experimenting with 195's for smog reasons. The higher temps let the fuel burn more efficiently, but that was encouraged mainly after they started improving combustion chamber designs. So not sure if yours was there or not, but I would perhaps experiment with the 195 to see if it works and you don't have pinging.
I forget where you are located, but if it's a colder climate, the hotter thermostat shouldn't do anything bad, but be quite helpful.

Make sure your heater control valve is still flowing well too. Even if it's open it could be clogged. Especially if it's the older metal style vs the newer plastic.

Paul
 

Crush

Contributor
Bronco Guru
Joined
May 30, 2007
Messages
3,463
Loc.
Greenbottom, WV
That ground can go to the metal back side of the heater box. The botls that hold it to the firewall will ground it. That is how mine was when i removed it and i think it had not ever been removed
 

Capertrj

Jr. Member
Joined
Dec 14, 2014
Messages
115
Make sure that you have good air flow through the heater core.
Definitely get the hotter thermostat. My heater was pretty weak at 170 too. Maybe even go up a notch if you have, or are planning EFI. Stock for earlier models was 180, but not sure if that held true for the '76 too, or if they were already experimenting with 195's for smog reasons. The higher temps let the fuel burn more efficiently, but that was encouraged mainly after they started improving combustion chamber designs. So not sure if yours was there or not, but I would perhaps experiment with the 195 to see if it works and you don't have pinging.
I forget where you are located, but if it's a colder climate, the hotter thermostat shouldn't do anything bad, but be quite helpful.

Make sure your heater control valve is still flowing well too. Even if it's open it could be clogged. Especially if it's the older metal style vs the newer plastic.

Paul

Thanks Paul. Virginia Beach VA so summers can get hot and humid, 115+ heat index possible. No future plans for EFI, carb is running good. My engine runs really rich so going higher tstat might help burn better. I have the metal control valve. Now that you mention it I will just get a new one. I guess I can flush the motor while I'm changing everything. Researching serpentine setup and seems it's easier with radiator out so trying to come up with a plan. When my 01 F150 bites the dust I might make my 76 my DD. Just trying to plan.
 

Capertrj

Jr. Member
Joined
Dec 14, 2014
Messages
115
Winter is coming. Order seal kit, temp control valve, 195 t stat which should be in tomorrow.

Pulled box, drilled out rivets, sanded, primed ready to go. The ground in on the bottom of dash. Chevy motor has one terminal. What’s a good spot for ground? I started going through thread but didn’t see after ten pages. Figure bump and ask.
 
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