I just got done with mine. It was blowing "ok" but not much heat. I pulled the core out and found that it was clogged both internally and externally. I cleaned everything and it works great.
Wow! This is a long thread. I am trying to take it all in but seem to be running in circles. I would like to update my heater blower with the least amount of modifications/trimming possible, what is my best option?
From what I read, it seem like I can replace the motor only and get a much better system without have to replace the cage as well. If replace the motor only, what motor is the best fit or closest replacement? I read that some motors are too long and might need a spacer.
If I replace both motor and cage, which combination requires the least amount of modifications/trimmings.
Sorry, but I need it simple.
Our motto: "Temporary... Unless it works!"%);D
Paul
Hah! Over half my Bronco is "temporary",,,,, but it works,,, more or less
Make sure that you have good air flow through the heater core.
Definitely get the hotter thermostat. My heater was pretty weak at 170 too. Maybe even go up a notch if you have, or are planning EFI. Stock for earlier models was 180, but not sure if that held true for the '76 too, or if they were already experimenting with 195's for smog reasons. The higher temps let the fuel burn more efficiently, but that was encouraged mainly after they started improving combustion chamber designs. So not sure if yours was there or not, but I would perhaps experiment with the 195 to see if it works and you don't have pinging.
I forget where you are located, but if it's a colder climate, the hotter thermostat shouldn't do anything bad, but be quite helpful.
Make sure your heater control valve is still flowing well too. Even if it's open it could be clogged. Especially if it's the older metal style vs the newer plastic.
Paul