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Dan Wheeler's Explorer Power Steering Replacement Thread

DanWheeler

Bronco Guru
Joined
Nov 8, 2005
Messages
2,549
Loc.
Kirkland, WA
Well this one's barely worth the write-up because if you can put an Explorer motor in your Bronco, the P/S pump isn't going to be much of a challenge but y'all know how much I like taking pictures of everything :)

Estimate: 2-3 hours
Cost: About $60 + core

- Remove your accesory belt

- Unbolt the pump from the bracket. There are 4 bolts. 3 in front. 1 in back. There is not a bolt in the bottom rear hole.

- Plug/cap your hi-pressure out and your return lines

WP000550-S.jpg


- Remove the pump and reservoir together to avoid spills

- Empty the reservoir and detach it from the old pump

- Remove the pulley from the old pump by jamming a screwdriver in the holes

WP000551-S.jpg


New Pump
WP000552-S.jpg


- Attach pulley and reservoir to new pump

WP000554-S.jpg


- Re-install new pump and reservoir

- Install your Lee's Power Steering adapter with the coned side of the aluminum washer facing down into the pump

WP000555-S.jpg


- Fill with Mercon V (factory spec) or whatever you prefer

- Done!

I didn't have to do much bleeding of the system. I pretty much had full power steering power right away with no groaning. It was a big improvement over my old pump - much faster steering. The explorer pump seems to keep up just fine with my hydroboost, steering gearbox and hydraulic assist cylinder. I think I'll hold off on the $3-400 PSC pump for now.
 
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