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1” lift threw everything off, almost.

TheVazha

Full Member
Joined
Feb 8, 2022
Messages
198
Hi All!

I’m getting ready to tackle the body work on my 74. So far, we’ve done a new motor, new trans, wiring, Dakota, lift, wheels/tires, etc etc etc. next step is installing new fenders, hood, doors, quarters, and tail.

Someone mentioned before I install new body parts I should do my 1”body lift. I did that tonight. Was a breeze, but when she’s settled the hood doesn’t close. I have a 3/4 inch gap at the fender on the passenger side, and about 1/8 overlap on the driver side. The scary part is that it already has 4-5 shims on the driver side hinge, and none on the passenger side.

The bronco was shimmed to hell on all the body mounts before I installed the 1” lift. I chose not to replicate those shims because I wanted to see how she’d sit level with just the 1” bushings, and while some of my door gap issues worked themselves out, the hood is terrible. I think the previous owner shimmed it and sacrificed some door gaps for a fitting hood. The good news is my door gaps are looking amazing without any massaging, I’m confident I can get those to be perfect but this hood thing is killing me.

Is there a clever way to try to get the hood to fit proper?
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Yeller

Contributor
Bronco Guru
Joined
Mar 27, 2012
Messages
6,037
Loc.
Rogers County Oklahoma
I would say the inner fenders and core support have been worked on before and put back less than straight. Just a guess from what I’ve seen before.
 

Broncobowsher

Total hack
Joined
Jun 4, 2002
Messages
34,950
Undo the front core support body mounts.. Push the core support over. Tighten and try again. You should be able to remove some of those hood hings shims.
You may need to slot the body holes to get enough shift.

I fought that when the core support mounts were welded back onto the front clip, in the wrong place.
 

BGBronco

Contributor
N A S H V I L L E
Joined
Jun 23, 2017
Messages
1,556
Loc.
Tennessee
I waited and waited to do my body mounts for this reason. When I finally did it, I got lucky. Assuming you know where the shims were, might want to put them back and work from there.
 

Wild horse 75

Sr. Member
Joined
May 9, 2023
Messages
358
Loc.
BC
I would start by taking the shims out of the hood hinges. Then go put some of those shims back on the body mounts. Quite possible to have a slight twist in the frame or as mentioned replaced or reworked front inner metal from an accident. Those shims on the body mounts were how you had decent body gaps before.
 
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TheVazha

Full Member
Joined
Feb 8, 2022
Messages
198
I would start by taking the shims out of the hood hinges. Then go put some of those shims back on the body mounts. Quite possible to have a slight twist in the frame or as mentioned replaced or reworked front inner metal from an accident. Those shims on the body mounts were how you had decent body gaps before.

The shims on the body mounts were extreme..
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TheVazha

Full Member
Joined
Feb 8, 2022
Messages
198
Undo the front core support body mounts.. Push the core support over. Tighten and try again. You should be able to remove some of those hood hings shims.
You may need to slot the body holes to get enough shift.

I fought that when the core support mounts were welded back onto the front clip, in the wrong place.

When you say slot the body holes, you mean grind them a little larger to accommodate the shift? At closer inspection, it totally looks like the front end needs to come over about 1/2” to the driver side?

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Wild horse 75

Sr. Member
Joined
May 9, 2023
Messages
358
Loc.
BC
The shims on the body mounts were extreme..
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But they were there for a reason. The shims are compensating for something. Removing them and just saying there were too many doesn’t fix the problem. You can shift side to side and front to back all you like but if something is bent up or down you’ll never fix that without shims or bending it back into place.
 

Oldtimer

Contributor
Jr. Member with Sr. moments
Joined
Feb 4, 2005
Messages
918
Loc.
Sunnyvale, CA
How about a couple of pictures from the back, looking down the side body towards the front.
Might show a latteral shift of front sheetmetal?
On mine I can see door hinge, and approximately the same amount of front wheel wells.

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bronkenn

Contributor
Bronco Guy
Joined
Apr 27, 2017
Messages
2,664
Loc.
Southeast Ohio
I would do as Bowser suggested, loosen the front core support and pry the support to the right and it should fix you up. And if it doesn't move it far enough than you can open/slot the holes in the support to allow for more adjustment, although if it was fitting right before the new mounts, you should be fine.
 
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TheVazha

Full Member
Joined
Feb 8, 2022
Messages
198
Fantastic advice, thank you gents. With this new boost in confidence that we can get her alligned, I’m starting to tear her down. Will report back once I get the new panels on!
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DirtDonk

Contributor
Bronco Guru
Joined
Nov 3, 2003
Messages
47,649
What are you tearing down?
What are you adding back?
Basically, what are you doing that could alter all of this to start with?

I wouldn’t necessarily be bolting a rigid welded cage into the body until you have verified that the body itself was straight, and that it was the frame that tweaked instead.
While it’s still on all four wheels, I would be measuring every body mount location from a known source. Usually flat level ground, but there might be other reference points as well.
 

Shimmy

Contributor
1977 Bronco
Joined
Jun 20, 2021
Messages
647
Loc.
Maple Valley
i would have noted and measured each body bushing pre body lift. then when installing the 1" lift i'd put the exact same shims back in if possible... then adjust from there.
 
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TheVazha

Full Member
Joined
Feb 8, 2022
Messages
198
I have detailed photos of the shims pre lift, I’m thinking add the new doors, hood, fenders and quarters and do my massaging from there? It might give me more “slop” starting fresh?


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TheVazha

Full Member
Joined
Feb 8, 2022
Messages
198
Here’s the measured update:

I’m exactly one inch difference at the top of hood, so exactly 1/2” off which is exactly what I need to get the hood gaps perfect.

But, I’m exactly 17” to center of frame from the bottom of the radiator assembly. It looks like only the top needs to be torqued to the driver side? Do I bolt the front body mounts and just torque on the whole front clip from the top?

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Oldtimer

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Jr. Member with Sr. moments
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Feb 4, 2005
Messages
918
Loc.
Sunnyvale, CA
Are all the shims still behind the driver side hinge?

Get the frame horns level, and compare with top of core support.
 

m_m70

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Sr. Member
Joined
Jun 14, 2001
Messages
1,486
Loc.
Pacifica, CA
before you tightened up the core support did you measure the hood opening diagonally for square??
 
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